- Bolted Bonnet Ball Valve
Falcon Flow Control Bolted Bonnet High Pressure Ball Valve
A rugged, two or three piece bolted bonnet, trunnion mounted ball valve engineered for high pressure, critical service applications in oil & gas, petrochemical, and utility sectors.
Full Description
Designed for maximum reliability, the Falcon Bolted‑Bonnet Ball Valve features trunnion‑mounting and a bolted body assembly that ensures exceptional sealing, ease of maintenance, and high structural integrity under extreme pressures (up to Class 2500). Independent top and bottom seats (double block & bleed) provide reliable isolation. Advanced materials and packing options resist corrosion, temperature extremes, and fugitive emissions. Ideal for upstream, midstream, offshore, and process-critical service where performance and uptime are paramount.
Features & Benefits
Bolted Bonnet Construction
Allows serviceable design; easy disassembly and reassembly
Trunnion Mounted, DBB Seats
Reliable double block and bleed isolation
Bolted Body & CRA Overlays
Withstand extreme pressure and corrosive environments
Top Entry Option
Simplifies maintenance without pipeline removal
Low Emission Packing
Meets ISO 15848/API 622 standards
Anti Blowout Stem & Anti Static Device
Enhanced operational safety
Emergency Seat Injection Ports
On line sealing capability
Fire Safe Design
API 6FA/6FB compliant
SIL Certified Option
Safety Integrity Level up to SIL 3 (IEC 61508)
Details
- Valve Design: API 6D/6A compliant, two- or three-piece forged body with robust bolted bonnet
- API Documentation: PSL 1–4 and PR1–2F quality levels available; full documentation and traceability included
- Temperature Range: –50 °C to +350 °C (standard), extended low/high temp options available
- Testing & Certifications: ISO 5208, API 598 hydrotest; ISO 15848 fugitive emissions; API 6FA fire-safe; SIL-certifiable
- Operator Options: Manual (wrench/gear), pneumatic, electric, or hydraulic automation available
- End-User Adaptations: Tailored for subsea, cryogenic, high-alloy or dual-seal applications
Product Line
Falcon High Pressure Bolted Bonnet Trunnion Ball Valve
two- & three-piece assembly, API 6D/6A compliant
Size Range
DN / NPS
Typical sizes
50 mm (NPS 2) up to 1400 mm (NPS 56)
DN 50–DN 1400
Pressure Class
ASME Class
API Pressure ratings
150 – 2500
up to PSL 4 / PR2F
Materials
- Body/Bolted Bonnet: Carbon steel (WCB/LCB/WC6/WC9), stainless (CF8/CF8M), nickel & alloy variants (Monel, Inconel, Hastelloy C, Alloy 20)
- Ball & Seats: Soft seal (PTFE) or metal seated; optional hard-facing overlays, CRA overlays
- Stem/Packing: Graphite-based low fugitive emission packing, anti static stem; optional live loading
Standard Connections
- Flanged (RF, RTJ per ASME B16.5 / B16.47)
- Butt-weld (BW, ASME B16.25)
- Socket-weld (SW, ASME B16.11)
- Compact flange options available (e.g., Norsok L005, Grayloc®)